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LCD System

LCD which is dramatically growing as a display alternate with CRT is required upsizing,
high accuracy and lower price from users.
Athlete FA can meet their high level requirements.

Automatic ACF Attachment System

 MTB-1100 

自動ACF貼付システム MTB-1100

 Achieves high-precision attachment to PCB

ACF (anisotropic conductive film) is widely used with TAB, COG, and COB,
in bonding parts which would be difficult to solder.

Features
  • 1. The reel-feed ACF is halved at the specified position, and transferred to the PCB
  • 2. Both 2 and 3-layer ACF is can be accommodated
  • 3. Image recognition ensures high-precision mounting
  • 4. Both liquid crystal cell and TAB mounting types are available
  • 5. Interactive operation from a panel-mounted computer
  • 6. Includes a PCB pallet loader/unloader
  • 7. Manual type, MTB-120 is lined up

< SPECIFICATIONS >

 
  Target components
  ACF size   1.5 ~ 3[mm]
  PCB size   100 ~ 300[mm]
  Drive sources and accuracy(AFC transfer stage)
  XY table drive   AC servomotor + ball screw
  Z axis drive source   Air cylinder
  θaxis drive source   Servo actuator
  Mounting accuracy   ±100[μm](length accuracy : ±100μm)
  Joining section
  Heating method   Constant heat application
  Heating head temperature   250[℃] max.
  Applied pressure   0.5 ~ 10[kgf]
  Other specifications
  Feed system   PCB : Loaded pallets
  ACF : Reels
  Image processing system   Pattern matching using a gray scale
  Air source   0.49MPa(5kgf/cm2)
  Vacuum source   Built-in vacuum generator
  Power requirements   200VAC 3phase 50/60Hz 6kVA
  Dimensions (W×D×H)   1,950×1,300×1,700[mm]
  Weight   Approx. 1,400[kg]

OLB In-line system

 MTB-2000 

OLBインラインシステムMTB-2000

 OLB In-line system for COF

MTB-2000 is full automatic OLB Inline system that is capable for ACF attachment,
pre bonding and final bonding of TCP to large size LCD.
It certainly meet the module assembly demand of the liquid crystal television
which will spread increasingly from now on.

Features
  • 1. It is capable for wide panel Max. 22 inches
  • 2. The original ACF attachment mechanism prevents the edge of the next ACF
      from the heat influence
  • 3. Certain stamping for thin COF and high precise attachment by image recognition is
      carried outat pre bonding process
  • 4. One time attachment with long bar at final bonding process is realized

< SPECIFICATIONS >

 
  Target components
  Cell size   15 ~ 22 wide inches
  ACF width   1 ~ 1.5[mm]
  Tape specifications   35mm, 48mm, 70mm
  TAB size   20×7 ~ 50×50[mm]
  Accuracy
  Temporary bonding accuracy   X : ±6[μm]
  Final bonding accuracy   X : ±8[μm]
  Others
  Air source   0.49MPa
  Vacuum source   Built-in vacuum generator
  Power requirements   200VAC 3phase 50/60Hz 8kVA×3
  Dimensions (W×D×H)   7,530×1,550×1,950[mm]

Semi-automatic OLB system

 MTB-200 

セミオートOLBシステム MTB-200

 Easy operation with visual inspection corresponds to 21 inch

A wide range of support is capable from small to medium quantity production
to OLB repair work

Features
  • 1. From 10 to 21 inches panel-capable.
  • 2. Positioning is only matching target marks on TCP and the panel on the monitor.
  • 3. Only by specifying the TCP position on the panel computer, the operation is executed.
  • 4. It is possible to use the system as an OLB repair system
      In the final bonding process, one time bonding with a long bar is realized.

< SPECIFICATIONS >

 
  Target components
  Cell size   15 ~ 22 wide inches
  TCP size   20×7 ~ 50×50[mm]
  Drive source/Accuracy
  XY axis drive source   AC servomotor + Ball screw
  Z axis drive source   AC servomotor + Ball screw (Temporary bonding head)
  Air cylinder (Final bonding head)
  θ axis drive source   AC servomotor actuator (XY table)
  Pulse motor (Temporary bonding head)
  TCP mounting accuracy   ±10[μm]
  Temporary mounting head
  Heating method   Constant heating method
  Heating head temperature   MAX 250[℃]
  Pressure setting range   0.5 ~ 10[kgf]
  Final bonding head
  Heating method   Constant heating method
  Heating head temperature   MAX 300[℃]
  Pressure setting range   2.0 ~ 30[kgf]
  Other Specifications
  Air source   0.49MPa(5kgf/cm2)
  Vacuum source   Built-in vacuum generator
  Power requirements   200VAC 3phase 50/60Hz 8kVA
  Dimensions (W×D×H)   1,500×1,100×1,700[mm]
  Weight   Approx. 1,500[kg]

Semi-automatic OLB system

 MTB-220 

セミオートOLBシステムMTB-220

 Next generation large size LCD 42 inch is capable

Features
  • 1. 14 to 42 inches panel is capable
  • 2. Includes an automatic positioning unit by image recognition

< SPECIFICATIONS >

 
  Target components
  Cell size   14 ~ 42 wide inches
  TCP/COF size   15×7 ~ 65×65[mm]
  PWB size   950×200×0.4~2[mm]t MAX
  Accuracy
  Final bonding accuracy   X : ±10[μm]
  Y : ±30[μm]
  Others
  Air source   0.49MPa
  Vacuum source   Built-in vacuum generator
  Power requirements   200VAC 3phase 50/60Hz 6kVA
  Dimensions (W×D×H)   2,800×1,800×1,700[mm]
  Weight   Approx. 1,900[kg]

OLB/PWB Repair System

 MTB-500 

OLB/PWBリペアシステム MTB-500

 OLB,PWB both repair are capable

MTB-500 is able to repair OLB and PWB at the same time.

Features
  • 1. From 13 to 21 inches panel is capable
  • 2. Not only TCP but also FPC is capable
  • 3. Highly precise attachment is capable by automatic positioning by image recognition
  • 4. 3 sides repair are capable
  • 5. Operation is possible only by specifying the repair position by which it was indicated
      by the figure on a panel computer

< SPECIFICATIONS >

 
  Target components
  Cell size   13 ~ 21 wide inches
  TCP/FPC size   20×7 ~ 50×50[mm]
  PWB size   450×150×0.4 ~ 2[mm] t MAX
  Drive source/Accuracy
  XY axis drive source   Linear motor
  θ axis drive source   Servo actuator
  OLB accuracy   TCP X : ±10[μm]    TCP Y : ±30[μm]
  FPC X : ±15[μm]    FPC Y : ±30[μm]
  PWB accuracy   TCP X : ±30[μm]    TCP Y : ±50[μm]
  FPC X : ±50[μm]    FPC Y : ±100[μm]
  Others
  Air source   0.49MPa
  Vacuum source   Built-in vacuum generator
  Power requirements   200VAC 3phase 50/60Hz 8kVA×3

Cell-PCB Semi-automatic Joining System

 MTB-410 

ACF一括貼り機能付きセミオートACF接合システム MTB-410ACF

 High-accuracy positioning with image recognition
     and low friction cylinder assure stable pressurization

Automatic operation except cell and PCB setting.
It is also able to use as PCB repair system

Features
  • 1. From 10 to 21 inches panel is capable
  • 2. Automatic positioning with image recognition
  • 3. Executes the operation only by specifying the joining position on the panel computer
  • 4. Able to use as PCB repair system as well

< SPECIFICATIONS >

 
  Target components
  Cell size   10 ~ 21 inches
  TCP size   20×7 ~ 50×50[mm]
  Drive source / Accuracy
  XY axis drive source   AC servomotor + ball screw
  Z axis drive source   Air cylinder
  θ axis drive source   AC servomotor actuator
  Mounting head   X direction :±30[μm]  Y direction :±50[μm]
  Joining head
  Heating method   Constant heating method
  Heating head temperature   MAX 360[℃]
  Pressure setting range   2 ~ 40[kgf]
  Others
  Image processing method   Pattern matching using a gray scale
  Air source   0.49MPa(5kgf/cm2)
  Vacuum source   Built-in generator
  Power requirements   200VAC 3phase 50/60Hz 8kVA
  Dimensions (W×D×H)   1,600×1,200×1,700[mm]
  Weight   Approx. 1,500[kg]

Semi-automatic ACF Attachment System with one time attachment function

 MTB-410ACF 

ACF一括貼り機能付きセミオートACF接合システム MTB-410ACF

 ACF one time attachment function is added to MTB-410

Designed for user-friendly operation. Compatible with 23 inch panel

Features
  • 1. Operates both ACF one time attachment to PCB and joining to CELL
  • 2. Compatible with 23 inch panel
  • 3. Both 2 and 3-layer ACF can be accommodated

< SPECIFICATIONS >

 
  Target components
  Cell size   8.8 ~ 23 inches
  ACF width   1.5 ~ 2[mm]
  Drive sources and accuracy
  XYZθtable drive   XY : Linear motor
  Z : Air cylinder
  θ : Pulse motor
  Bonding accuracy   X : ±30[μm]
  Y : ±100[μm]
  Others
  Image processing method   Pattern matching using a gray scale
  Air source   0.49MPa(5kgf/cm2)
  Vacuum source   Built-in generator
  Power requirements   200VAC 3phase 50/60Hz 6kVA
  Dimensions (W×D×H)   1,650×1,450×1,900[mm]
  Weight   Approx. 1,400[kg]

COG Repair system

 MTB-600 

COGリペアシステム MTB-600

 Able to repair COG of the large panel

COG packaging for large LCD panel.
MTB-600 is user-friendly semi-auto COG repair system.

Features
  • 1. 21inches panel is capable
  • 2. Only by specifying the repair position
      by which it was indicated by the figure on the panel computer,
      it is carried out from ACF attachment to pre-bonding
      and final-bonding of a chip automatically
  • 3. Highly precise attachment is capable by automatic positioning of image recognition
  • 4. The original ACF attachment mechanism prevents the edge of the next ACF
      from the heat influence.

< SPECIFICATIONS >

 
  Target components
  Cell size   15 ~ 22 inches
  Chip size   10×1 ~ 20×25[mm]
  ACF width   1 ~ 3[mm]
  PWB size   450×150×0.4 ~ 1.5[mm] t MAX
  Accuracy
  Temporary bonding accuracy   ±5[μm]
  Final bonding accuracy   ±7[μm]
  Others
  Air source   0.49MPa(5kgf/cm2)
  Vacuum source   Built-in vacuum generator
  Power requirements   200VAC 3phase 50/60Hz 6kVA
  Dimensions (W×D×H)   2,350×1,500×1,700[mm]
  Weight   Approx. 1,800[kg]

Contact us

otoiawase3
We provide FA equipment that meets customer needs.

TEL +81-266-53-3369  FAX +81-266-58-1755

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